Load bearing supports

CTC Metallokonstruktsiya manufactures a wide range of metal lighting poles. Height of structures is determined by project’s special aspects.

There is a choice between two solutions for outdoor lighting:

- to acquire standard products
- to develop lighting poles to customer specification

Types of supports manufactured by CTC Metallokonstruktsya

Production shops of Complex Technical Center Metallokonstruktsiya have a complete production cycle for the production of metal tubular, polygonal and conical poles, including railway poles.

from metal cutting

to corrosion protection treatment of finished poles by hot zinc plating

Equipment of Complex Technical Center used in the manufacture of metal load carrying supports is unique for Russia.

In the organization of street lighting, metal poles have practically completely superseded the obsolete concrete, and all the more so, timber predecessors, due to the following:

- Long service life
- Safety
- Simple installation
- Simple operation

Metal lighting poles are successfully used for the following purposes:

CTC Metallokonstruktsiya produces support poles of various forms and pole sections:

Thickness of metal used by Complex Technical Center Metallokonstruktsiya for various poles is 3-8 mm. Kind of steel used for support structure is determined:

- by the design
- by operating conditions of the structure
- by customer’s desire

Types of supports manufactured by Complex Technical Center Metallokonstruktsiya

Tubular load carrying vertical supports SP

Steel stepped structures welded of tubes.

Table

Support name	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
SP-400-8,5/10,5-(**)-Ts	400	8500	2000	405
SP-400-8,0/11,0-(**)-Ts	400	8500	2500	429
SP-700-8,5/10,5-(**)-Ts	700	8500	2000	540
SP-700-8,5/11,0-(**)-Ts	700	8500	2500	566
SP-300-9,0/11,0-(**)-Ts	300	9000	2000	316
SP-400-9,0/11,0-(**)-Ts	400	9000	2000	440
SP-700-9,0/11,0-(**)-Ts	700	9000	2000	526

Load carrying flange tubular supports SF

Steel welded tubular structures

Table

Name of support	Name of embedded element	Pole height from ground level, h (mm)	Height of underground part, h (mm)	Mass, kg	Pole height from ground level, h (mm)
SF-300-8,5-(**)-Ts	ZF-20/8/D360-2,5-Ts	300	8500	2500	293
SF-400-8,5-(**)-Ts	ZF-20/12/D372-2,5-Ts	400	8500	2500	349
SF-700-8,5/10,5-(**)-Ts	ZF-20/8/D360-2,5-Ts	700	8500	2500	445
SF-400-9,0-(**)-Ts	ZF-20/8/D360-2,5-Ts	400	9000	2500	389
SF-700-9,0(**)-Ts	ZF-20/12/D372-2,5-Ts	700	9000	2500	465
SF-400-11,0-(**)-Ts	ZF-24/8/D360-2,5-Ts	400	11000	2500	608

Load carrying vertical faceted poles SPG

Made of steel sheet by forming with a longitudinal seam.

Table

Support name	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
SPG-400-9,0/11,5-(**)-Ts	400	11500	2500	303
SPG-700-9,0/11,5-(**)-Ts	700	11500	2500	375
SPG-1000-9,0/11,5-(**)-Ts	1000	11500	2500	462
SPG-1300-9,0/11,5-(**)-Ts	1300	11500	2500	531

Load carrying flange faceted poles SFG

Made of steel sheet by forming with a longitudinal seam.

Table

Name of support	Name of embedded element	Pole height from ground level, h (mm)	Height of underground part h (mm)	Mass, kg	Pole height from ground level, h (mm)
SFG-400-9.0-(**)-Ts	ZF-24/8/D310-2.5-Ts	400	9000	2500	223
SFG -700-9.0-(**)-Ts	ZF-24/8/D380-2.5-Ts	700	9000	2500	281
SFG -400-10.0-(**)-Ts	ZF-24/8/Д310-2.5-Ts	400	10000	2500	258
SFG -700-10.0-(**)-Ts	ZF-30/8/D440-2.5-Ts	700	10000	2500	332
SFG -1000-10.0-(**)-Ts	ZF-30/12/D440-2.5-Ts	1000	10000	3500	403
SFG -1300-10.0-(**)-Ts	ZF-30/12/D500-2.5-Ts	1300	10000	3000	463

Non load carrying vertical conical poles NPK

Made of steel sheet by forming with a longitudinal seam.

Table

Name of support	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
NPK-4,0/5,0-02-Ts	Up to 60	5000	1000	35
NPK-5,0/6,25-02Ts	Up to 80	6250	1250	51
NPK-6,0/7,25-02Ts	Up to 80	7250	1250	62
NPK-7,0/8,5-02Ts	Up to 150	8500	1250	109
НПК-8,0/9,5-02Ц	До 150	9500	1500	127
NPK-9,0/11,0-02Ts	Up to 150	11000	2000	155
NPK-10,0/11,5-02Ts	До 150	11500	1500	177

Non load carrying flange conical poles NFK

Made of steel sheet by forming with a longitudinal seam.

Table

Name of support	Name of embedded element	Pole height from ground level, h (mm)	Height of underground part h (мм)	Mass, kg	Pole height from ground level, h (mm)
NFK-5,0-02-Ts	ZF-20/4/k180-1,2-Ts	Up to 60	5000	1000	35
NFK -6,0-02Ts	ZF-20/4/k180-1,2-Ts	Up to 80	6250	1250	51
NFK -7,0-02Ts	ZF-30/4/k230-1,5-Ts	Up to 80	7250	1250	62
NFK -8,0-02Ts	ZF-30/4/k230-1,5-Ts	Up to 150	8500	1250	109
NFK -9,0-02Ts	ZF-30/4/k300-2,0-Ts	Up to 150	9500	1500	127
NFK -10,0-02Ts	ZF-30/4/k300-2,0-Ts	Up to 150	11000	2000	155
NFK -11,0-02Ts	ZF-30/4/k300-2,0-Ts	Up to 150	11500	1500	177

Non load carrying flange faceted poles NFG

Made of steel sheet by forming with a longitudinal seam

Table

Name of support	Name of embedded element	Pole height from ground level h (mm)	Height of underground part h (mm)	Mass, kg	Pole height from ground level, h (mm)
NFG-3,0-02-Ts	ZF-16/4/k140-1,0-L	Up to 60	3000	1000	20,5
NFG -4,0-02Ts	ZF -16/4/k140-1,0-L	Up to 60	4000	1000	27,5
NFG -5,0-02Ts	ZF -20/4/k180-1,0-L	Up to 80	5000	1000	43
NFG -6,0-02Ts	ZF -20/4/k180-1,2-L	Up to 80	6000	1000	52,5
NFG -7,0-02Ts	ZF -30/4/k230-1,5-L	Up to 150	7000	1500	88,4
NFG -8,0-02Ts	ZF -30/4/k230-1.5-L	Up to 150	8000	1500	109
NFG -9,0-02Ts	ZF -30/4/k300-2.0-L	Up to 150	9000	2000	133
NFG -10,0(75)-02-Ts	ZF -30/4/k300-2.0-L	Up to 150	10000	2000	152
NFG -10,0(100)-02-Ts	ZF -30/4/k300-2,0-(2,5)-L	Up to 150	10000	2000	174,5
NFG -11,5(75)-02-Ts	ZF -30/4/k300-2,0-(2.5)-L	Up to 150	11500	2500	181
NFG -11,5(100)-02-Ts	ZF -30/4/k300-2,0-(2.5)-L	Up to 150	11500	2500	211

Non load carrying vertical faceted poles NPG

Made of steel sheet by forming with a longitudinal seam.

Table

Support name	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
NPG-3/4,0-02-Ts	Up to 60	4000	1000	26
NPG -4/5,0-02-Ts	Up to 60	5000	1000	33
NPG -5/6,25-02-Ts	Up to 80	6250	1250	69
NPG -8/7,25-02-Ts	Up to 80	6250	1250	83
NPG -7/8,5-02-Ts	Up to 150	8500	1500	106
NPG -8/9,5-02-Ts	Up to 150	9500	1500	125
NPG -9/11,0-02-Ts	Up to 150	11000	2000	154
NPG -10(75)/12,0-02-Ts	Up to 150	11500	1500	160
NPG -10(100)/12,0-02-Ts	Up to 150	11500	1500	193
NPG -11,5/13,5-02-Ts	Up to 150	13500	13500	307

Non load carrying tubular poles NP and NF

Assembled steel structures with tubular body

Table

Support name	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
NP-18/20,5	100	18000	2500	610
NF-18	100	18000	2500	525
NP-21/23,5	200	21000	2500	915
NF-21	200	21000	2500	785

Flange tubular poles TF

Steel stepped assembled structures with tubular body

Table

Name of support	Name of embedded element	Pole height from ground level, h (mm)	Height of underground part, h (mm),	Mass, kg	Pole height from ground level, h (mm)
TF-700-9,0-02-Ts	ZF-36/12/d380-2,5-TS	700	9000	2500	557
TF-1000-9,0-02-Ts	F-36/12/d443-3,0(3,5)-Ts	1000	9000	3000	643
TF-1300-9,0-02-Ts	ZF-36/12/d470-3,0(3,5)-Ts	1300	9000	3000	774
TF-1500-9,0-02-Ts	ZF-36/12/d520-3,0(3,5)-Ts	1500	9000	3000	793
TF-1800-9,0-02-Ts	ZF-36/12/d560-3,0(3,5)-Ts	1800	9000	3000	935

CONTACT LINE POLES

- Vertical tubular poles TP

- Steel stepped assembled structures with tubular body

Table

NAME OF SUPPORT	Name of embedded element	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
TP-400-9,0/11,0-(**)-Ts	400	9000	2000	578
TP-1000-9,0/11,5-(**)-Ts	1000	9000	2500	745
TP-1300-9,0/11,5-(**)-Ts	1300	9000	2800	818
TP-1800-9,0/11,8-(**)-Ts	1800	9000	2800	1119
TP-2000-9,0/11,0-(**)-Ts	2000	9000	2000	1059
TP-2500-9,0/11,5-(**)-Ts	2500	9000	2500	1414
TP-3000-9,0/11,5-(**)-Ts	3000	9000	2500	1600
TP-1000-11,0/13,5-(**)-Ts	1000	11000	2500	1306
TP-1300-13,0/15,5-(**)-Ts	1300	13000	2500	1476

Flange faceted poles TFG

Steel stepped assembled structures with tubular body

Table

NAME OF SUPPORT	Maх horizontal force on top of the pole, р. kg	Pole height from ground level h (mm)	Height of underground part, h (mm)	Mass, kg
TFG-700-.9,0-02-Ts	700	9000	2500	405
TFG -700-.9,0-02-Ts	1000	9000	3000	470
TFG -700-.9,0-02-Ts	1500	9000	3000	640
TFG -700-.9,0-02-Ts	1800	9000	3500	690
TFG -700-.9,0-02-Ts	2500	9000	3500	765
TFG -700-.9,0-02-Ts	3000	9000	3500	825

Metal corrosion – is practically the only hazard which may threaten metal supports. Steel of metal structures of Complex Technical Center Metallokonstruktsya is protected against corrosion and environment by method of hot galvanizing (made in production shops of CTC Metallokonstruktsya)

Besides supports,

Complex Technical Center Metallokonstruktsya is producing the following items:

- brackets
- embedded parts (anchor and flange)
- cantilevers

Developed network of branches and warehouses of CTC Metallokonstruktsya in all regions of Russia and in Republics of Kazakhstan and Belarus permits us to promptly fulfill customer orders.

SUPPORTS FOR CONTACT LINES OF RAILWAY TRANSPORT

Complex Technical Center Metallokonstruktsya produces metal load carrying poles for contact lines of railway transport:

- tubular
- polygonal
- conical

Function of all these poles is to secure suspension and fastening elements of contact lines.

Their advantage is their enhanced supporting capacity.

CTC Metallokonstruktsya also manufactures:

- Cross beams of rigid portals for contact lines of railway transport
- Supporting posts for railway constructions

Cross beams of rigid portals for contact lines of railway transport

Supporting posts for railway constructions

Metal posts for railway lines

- Used while building, modernizing or overhauling contact lines
- Made from hot rolled and roll formed channel
- Corrosion resistant coating is made by hot galvanizing
- Operable at low temperatures (to -40, steel grade S245, and -65, steel grade C345)
- Have Certificate of conformity issued by Railway equipment registry of the Federal Railways (RS FZHT)

Metal cantilever posts made of roll-formed channel

Table

Metal cantilever posts made of roll-formed channel

Table

Metal cantilever posts made of roll-formed channel

- Steel, grade S245 and S345
- TU 5264-866-01393674-2012
- Work documentation 6226i

Table

Metal cantilever posts made of roll-formed channel

Table

Metal posts for rigid portal supports made of roll-formed channel

Table

Cross beams of rigid portals for overhead contact lines of railways

- TU 5264-84501393674-07
- Work drawings 5254
- Grade S345 steel
- Certificate issued by Railway equipment registry of the Federal Railways (RS FZHT)
- Corrosion resistant coating is made by hot galvanizing
- Used while building, modernizing or overhauling contact lines

Table

Metal cantilever posts made of roll-formed channel

- Steel, grade S245 and grade S345
- TU 5264-866-01393674-2012
- Work documentation 6226i

Table

Cross beams of rigid transoms for overhead contact lines of railway transport

Table